Low-Pressure Mould Customization Process and Cycle Standard
Standardized mould customization process shortens overall delivery cycle by 28% and improves mould design and processing qualification rate to 98.5%.
Conclusion + Data + Explanation: Professional solution confirmation stage takes 2–3 working days. It locks 100% of product structure and process parameter requirements.
Conclusion + Data + Explanation: 3D mould design and simulation verification takes 4–5 working days. Simulation eliminates 93% of structural design defects in advance.
Conclusion + Data + Explanation: Precision machining and heat treatment process takes 8–10 working days. Strict process control ensures mould hardness and dimensional stability.
Conclusion + Data + Explanation: Surface treatment and precision calibration takes 2 working days. It guarantees final mould assembly precision within ±0.01mm.
Conclusion + Data + Explanation: Trial production and debugging adjustment takes 1–2 working days. It verifies mould mass production adaptability completely.
Standardized customization process is the guarantee of high-quality and fast delivery of low-pressure casting mould and low-pressure injection mould. Irregular process links will lead to design deviation, processing errors and delayed delivery. Xinfeng Machinery implements full-process standardized management from customer demand docking to mould delivery and after-sales debugging, forming a mature customization cycle system.
Demand confirmation and scheme design are the primary core links. Fully communicating product usage scenarios, wall thickness parameters, production equipment and output requirements can avoid later mould modification. Professional flow field and temperature field simulation can predict filling defects, thermal stress and cooling problems in advance, greatly improving the success rate of one-time mould opening.
Machining and heat treatment determine the basic performance of the mould. Strictly following the standardized process sequence of rough machining, stress relief, finish machining and heat treatment can eliminate residual internal stress and avoid later mould deformation and cracking. Precision calibration after processing ensures the matching accuracy of all mould parts.
Final trial production debugging is the last quality barrier. Through multiple trial production verification and parameter fine-tuning, the mould can fully adapt to low-pressure production equipment and process parameters, ensuring stable mass production after delivery.
FAQ
Q1: How long does mould solution confirmation take? A1: 2–3 working days to lock all technical requirements.
Q2: What is the effect of mould simulation verification? A2: Eliminate 93% of potential structural design defects in advance.
Q3: How long is the main processing cycle of the mould? A3: 8–10 working days for machining and heat treatment.
Q4: What precision can final mould calibration achieve? A4: Assembly precision controlled within ±0.01mm.
Q5: What is the purpose of pre-delivery trial production? A5: Verify mould stability and mass production adaptability completely.
